PSI Engineer - RBI - TSI

Entity:

Job Family Group:

bp Technical Solutions India (TSI) centre in Pune, aims to build on bp's existing engineering and technical strengths to deliver high quality services to its hydrocarbons and new energy businesses worldwide. TSI brings together diverse engineering capability to provide technical services across a range of areas including engineering, maintenance, optimization, data processes, projects and subsurface, to deliver safe, affordable and lower emission energy, while continuously innovating how we work.

Let me tell you about the role

The Risk Based Inspection Pressure Systems Integrity Engineer supports RBI implementation and sustain through reassessment, damage mechanism reviews (DMR), inspection plan development, condition monitoring location (CML) identification, inspection data management system (IDMS), inspection grading, RBI calibration, mechanical integrity assessment, remaining life and fitness for service (FFS). This is a technical role, expected to proactively support assigned assets for their successful RBI implementation, management and evergreening, engaging with other disciplines, sub-functions, and contractors to implement the pace setter RBI processes.

The role is expected to support the assigned assets via proactive data driven analysis, continuous improvement of integrity processes, coaching and technical support and guidance for PSI engineers, Corrosion and materials engineers on RBI excellence and applications, evergreening of our integrity strategies and embedding continuous improvement and learning into our RBI standard technical practices.

Alignment to the bp Operating Management System (OMS) and safety leadership principles to build a purposeful, winning, and caring culture.

What you will deliver

Discipline Related:

• Develop RBI Methodology Documents, such as Management System and Technical Instructions consistent with industry standard processes and regulatory requirements.
• Implement RBI programs in commercially available inspection data management systems (IDMS). Monitor their sustained health and lead self verification practices and KPIs around it.
• Perform risk analysis, updating RBI inspection plans, and evergreening the RBI analysis.
• Verify RBI data quality and assumptions through quality audits.
• Participate in damage mechanism assessments/reviews and identify damage mechanisms.
• Participate/perform fixed equipment system and circuitization.
• Determine inspection and test plans for fixed equipment and piping.
• Lead a team of technicians, specialists, and engineers to perform data entry, develop corrosion loops and create inspection circuits, CML location, NDT techniques application, etc.
• Document inspection reports and RBI data in electronic and/or hard copy format for on-stream inspections.
• Provide QA/QC function and quality checks of new projects RBI work.
• Conduct NCR review with the project management team.
• Provide RBI software support for the production system and fix potential issues.
• Participate/perform mechanical integrity (MI) gap assessments and audits.
• Define and implement strategies to systematically roll-over inspection plans.
• Develop work processes/flow and conduct training.
• Participate in the RBI user community to promote sharing of knowledge, experience and standard processes across P&O.
• Work with bp technical teams to resolve defects and performance issues of MI systems and RBI tools.
• Support and fully engages with TAR, Projects, Maintenance, Operations, and Integrity teams as required for scope development.
• Provide support for global implementation of RBI improvements, including contractor management and oversight.
• Program management capabilities
• Provide RBI support and training of inspection personnel.
• Provide consistent RBI performance management and insights to discipline leadership and asset leadership
• Assist with Inspection Information Management

People and business related:

• Provide visible safety leadership in accordance with bp safety leadership principles, lifesaving rules and process safety fundamentals to model desired safety behaviors
• Record relevant learning in shared learning systems, incorporate into local activities, specifications/ practices/ procedures and raise high priority lessons
• Support performance management through implementation, measurement, and analysis of relevant KPI's to drive continuous improvement.

What you will need to be successful

Must have education requirements:

BSc or BEng (UK), BSc (US), or international equivalent in an engineering field

Preferred education/certifications:

• BSc or BEng (UK), BSc (US), or international equivalent in an engineering field around materials, corrosion, mechanical, chemical engineering

Minimum years of relevant experience:

• 8+ years of relevant technical field experience in oil/gas or petrochemical industries, pressure systems integrity management and RBI

Must have experiences/skills (To be hired with):

• Preferably certified in API 580, 581 and 571.
• Work experience with relevant inspection codes and standards to meet regulatory compliance
• Mix of production/refining/petrochemical plant experience.
• Deep understanding of O&G integrity damaging mechanisms, risk evaluation, remaining life evaluations, FFS understanding
• Hands-on experience facilitating RBI implementation.
• Working knowledge of ASME and API codes and standards.
• Strong experience working with PFDs and P&IDs and inspection isos.
• Thorough understanding of refining and chemical processes with the ability to facilitate client meetings discussing details of operating units.
• Skilled on creating technical documents.
• Deep expertise on effectively applying both qualitative and quantitative RBI analysis methodologies such as API 581.
• Experience damage mechanism assessment and developing corrosion loops in the oil and gas industry.
• Experience and maintaining process piping systems and corrosion circuits.
• Working experience with conventional and advanced NDT applications and limitations. Deep experience on inspection grading.
• Working experience in inspection, test, and preventive maintenance (ITPM) development as applicable to the recognized and generally accepted good engineering practices (RAGAGEPs).
• Experience applying RBI software systems, including, GE APM IM modules, and other inspection data management systems (IDMS)
• Experience in fitness for service (FFS) as per API 579-1.
• Process knowledge of oil refineries, gas processing, and chemical plants is preferable.
• Strong spreadsheet, project scheduling, and database skills
• Knowledge NACE Senior Corrosion Technologist, BSI ISO Standards, AWS/ CSWIP/ ASNT NDT Techniques
• Ability to create and maintain re.